Mega Plast - PE filler masterbatch optimizing cost and performance for injection molding (I201)

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PE Filler Masterbatch for Injection Molding – I201

Material Origin: Vietnam
Base: PE Polypropylen
Packing: PP/PE bags 25 kg, Jumbo bags
Application Injection Molding: Housewares, furniture, toys, etc.

SKU: I201 Categories: CaCO3 Filler Masterbatch, PE Filler Masterbatch

Description
Reviews

Our I201 PE Filler Masterbatch for Injection Molding contains 80-85% pure Calcium Carbonate CaCO3 powder with polyethylene PE as the carrier and other appropriate additives. PE masterbatch helps to reduce production cost and improve the physical properties of finished product. Moreover, PE masterbatch also reduces heat release from burning and therefore it prevents further environmental pollution

BASIC TECHNICAL INFORMATION

No	Specification	Test Method	Unit	LLDPE	LLDPE	HDPE	HDPE	HDPE	HDPE
1	CaCO3 particle size	—	μ	2	2	2	2	2	2
2	Melt Index (2.16kg/190°C)	ASTM D 1238	g/10mins	<1	0.5 – 1.5	<0.5	<0.5	2 – 4.5	2 – 4.5
3	Specific gravity Density	ASTM D 1505	g/cm³	1.8 ± 0.05	1.9 ± 0.05	1.8 – 1.85	1.85 – 1.92	1.8 – 1.87	1.8 – 1.87
4	Moisture (max)	Precisa XM60	%	0.1	0.1	0.1	0.1	0.1	0.1

PE Filler Masterbatch for Injection Molding - I201 - Megaplast

Mega Plast's I201 is a budget-friendly polyethylene-based filler masterbatch containing 75-77% calcium carbonate. This cost-effective solution is specifically designed for injection molding applications where affordability is a top priority, making it ideal for non-critical parts. I201 is a valuable option for injection molders prioritizing cost savings in the production of non-critical parts. It offers significant economic benefits, improved processing efficiency, and moderate stiffness, making it ideal for various applications. However, if your parts require superior strength, heat resistance, or must withstand demanding environments, consider alternative solutions with enhanced performance properties.

Product SKU: I201

Product Brand: Mega Plast

Editor's Rating:
5

Pros

Significant Cost Savings: Up to 30% cost reduction compared to pure PE resin, offering substantial economic benefits.
Improved Stiffness and Dimensional Stability: Enhances structural integrity and reduces potential warping for better part quality.
Lightweighting: Reduces product weight without compromising essential rigidity for non-critical applications.
Efficient Processing: Ensures smooth mixing and dispersion for trouble-free production with various injection molding techniques.
Multiple Applications: Suitable for housings, furniture components, toys, decorative parts, and other non-critical injection molded items.

Cons

Lower Mechanical Strength: Compared to pure PE, tensile strength and impact resistance are lower, limiting suitability for parts under significant stress.
Limited Heat Resistance: Not recommended for applications requiring high heat tolerance or potential exposure to elevated temperatures.
Not for Demanding Applications: Not suitable for parts with critical performance requirements, high mechanical loads, or exposure to harsh environments.

PE Filler Masterbatch for Injection Molding – I201

BASIC TECHNICAL INFORMATION

PE Filler Masterbatch for Injection Molding - I201 - Megaplast

Pros

Cons

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